Abstract

This paper presents the design, modeling, and control of a hardware-in-the-loop (HIL) testbed for off-road vehicles. The proposed HIL testbed employs a transient hydrostatic dynamometer to load a diesel engine to emulate any loading cycles of a wheel loader, which is a representative off-road vehicle. A fully validated wheel loader model is used to calculate the engine load, including both the drive and work functions. Besides, iterative learning control (ILC) has been designed for the loading torque tracking of the hydrostatic dynamometer to ensure accurate emulation of real-world operation scenarios. The developed HIL testbed is used to demonstrate more than 26% energy benefits of automated wheel loaders through systematic optimization compared with human-operated wheel loaders. This HIL testbed serves as a robust platform for advancing research and development across various off-road vehicles, including excavators, tractors, and harvesters.

References

1.
Conti
,
J.
,
Holtberg
,
P.
,
Diefenderfer
,
J.
,
LaRose
,
A.
,
Turnure
,
J. T.
, and
Westfall
,
L.
,
2016
,
International Energy Outlook 2016 With Projections to 2040
,
USDOE Energy Information Administration (EIA)
,
Washington, DC
.
2.
Sarhadi
,
P.
, and
Yousefpour
,
S.
,
2015
, “
State of the Art: Hardware in the Loop Modeling and Simulation With Its Applications in Design, Development and Implementation of System and Control Software
,”
Int. J. Dyn. Control
,
3
(
4
), pp.
470
479
.
3.
Fathy
,
H. K.
,
Filipi
,
Z. S.
,
Hagena
,
J.
, and
Stein
,
J. L.
,
2006
, “
Review of Hardware-in-the-Loop Simulation and Its Prospects in the Automotive Area
,”
Modeling and Simulation for Military Applications
,
May
, Vol. 6228, pp.
117
136
.
4.
Zulkefli
,
M. A. M.
,
Mukherjee
,
P.
,
Sun
,
Z.
,
Zheng
,
J.
,
Liu
,
H. X.
, and
Huang
,
P.
,
2017
, “
Hardware-in-the-Loop Testbed for Evaluating Connected Vehicle Applications
,”
Transp. Res. Part C Emerg. Technol.
,
78
, pp.
50
62
.
5.
Schuette
,
H.
, and
Ploeger
,
M.
,
2007
, “
Hardware-in-the-Loop Testing of Engine Control Units—A Technical Survey
,”
SAE Trans.
,
116
, pp.
86
107
.
6.
Gietelink
,
O.
,
Ploeg
,
J.
,
De Schutter
,
B.
, and
Verhaegen
,
M.
,
2006
, “
Development of Advanced Driver Assistance Systems With Vehicle Hardware-in-the-Loop Simulations
,”
Veh. Syst. Dyn.
,
44
(
7
), pp.
569
590
.
7.
Barreras
,
J. V.
,
Fleischer
,
C.
,
Christensen
,
A. E.
,
Swierczynski
,
M.
,
Schaltz
,
E.
,
Andreasen
,
S. J.
, and
Sauer
,
D. U.
,
2016
, “
An Advanced HIL Simulation Battery Model for Battery Management System Testing
,”
IEEE Trans. Ind. Appl.
,
52
(
6
), pp.
5086
5099
.
8.
Abdelrahman
,
A. S.
,
Algarny
,
K. S.
, and
Youssef
,
M. Z.
,
2018
, “
A Novel Platform for Powertrain Modeling of Electric Cars With Experimental Validation Using Real-Time Hardware in the Loop (HIL): A Case Study of GM Second Generation Chevrolet Volt
,”
IEEE Trans. Power Electron.
,
33
(
11
), pp.
9762
9771
.
9.
Martin
,
A.
, and
Emami
,
M. R.
,
2010
, “
Dynamic Load Emulation in Hardware-in-the-Loop Simulation of Robot Manipulators
,”
IEEE Trans. Ind. Electron.
,
58
(
7
), pp.
2980
2987
.
10.
Babić
,
A.
,
Vasiljević
,
G.
, and
Mišković
,
N.
,
2020
, “
Vehicle-in-the-Loop Framework for Testing Long-Term Autonomy in a Heterogeneous Marine Robot Swarm
,”
IEEE Robot. Autom. Lett.
,
5
(
3
), pp.
4439
4446
.
11.
De Stefano
,
M.
,
Mishra
,
H.
,
Giordano
,
A. M.
,
Lampariello
,
R.
, and
Ott
,
C.
,
2021
, “
A Relative Dynamics Formulation for Hardware-in-the-Loop Simulation of On-Orbit Robotic Missions
,”
IEEE Robot. Autom. Lett.
,
6
(
2
), pp.
3569
3576
.
12.
Zhao
,
G.
,
Edson
,
C. P.
,
Yao
,
J.
,
Sun
,
Z.
, and
Stelson
,
K. A.
,
2023
, “
Development of a Dynamical Model and Energy Analysis for Wheel Loader
,”
Proc. Inst. Mech. Eng. Part D J. Autom. Eng.
13.
Wang
,
F.
,
Mohd Zulkefli
,
M. A.
,
Sun
,
Z.
, and
Stelson
,
K. A.
,
2016
, “
Energy Management Strategy for a Power-Split Hydraulic Hybrid Wheel Loader
,”
Proc. Inst. Mech. Eng. Part D J. Autom. Eng.
,
230
(
8
), pp.
1105
1120
.
14.
Edson
,
C. P.
,
Yao
,
J.
,
Zhao
,
G.
, and
Sun
,
Z.
,
2023
, “
Joint Optimization for Transport and Bucket Loading Phases of Automated Wheel Loaders
,”
IEEE/ASME Trans. Mechatron.
,
28
(
4
), pp.
2047
2055
.
15.
Wang
,
Y.
,
Sun
,
Z.
, and
Stelson
,
K. A.
,
2011
, “
Modeling, Control, and Experimental Validation of a Transient Hydrostatic Dynamometer
,”
IEEE Trans. Control Syst. Technol.
,
19
(
6
), pp.
1578
1586
.
16.
Bristow
,
D.
,
Tharayil
,
M.
, and
Alleyne
,
A.
,
2006
, “
A Survey of Iterative Learning Control
,”
IEEE Control Syst. Mag.
,
26
(
3
), pp.
96
114
.
You do not currently have access to this content.