Fault diagnosis of rotating machinery is very important to guarantee the safety of manufacturing. Periodic impulsive fault features commonly appear in vibration measurements when local defects occur in the key components like rolling bearings and gearboxes. To extract the periodic impulses embedded in strong background noise, wavelet transform (WT) is suitable and has been widely used in analyzing these nonstationary signals. However, a few limitations like shift-variance and fixed frequency partition manner of the dyadic WT would weaken its effectiveness in engineering application. Compared with dyadic WT, the dual-tree rational dilation complex wavelet transform (DT-RADWT) enjoys attractive properties of better shift-invariance, flexible time-frequency (TF) partition manner, and tunable oscillatory nature of the bases. In this article, an impulsive fault features extraction technique based on the DT-RADWT is proposed. In the routine of the proposed method, the optimal DT-RADWT basis is constructed dynamically and adaptively based on the input signal. Additionally, the sensitive wavelet subband is chosen using kurtosis maximization principle to reveal the potential weak fault features. The proposed method is applied on engineering applications for defects detection of the rolling bearing and gearbox. The results show that the proposed method performs better in extracting the fault features than dyadic WT and empirical mode decomposition (EMD), especially when the incipient fault features are embedded in the frequency transition bands of the dyadic WT.
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October 2014
Research-Article
Periodic Impulsive Fault Feature Extraction of Rotating Machinery Using Dual-Tree Rational Dilation Complex Wavelet Transform
ChunLin Zhang,
ChunLin Zhang
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: zhangclfly@stu.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: zhangclfly@stu.xjtu.edu.cn
Search for other works by this author on:
Bing Li,
Bing Li
1
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: bli@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: bli@mail.xjtu.edu.cn
1Corresponding author.
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BinQiang Chen,
BinQiang Chen
School of Physics and Mechanical &
Electrical Engineering,
e-mail: cbq@xmu.edu.cn
Electrical Engineering,
Xiamen University
,Xiamen 361005
, China
e-mail: cbq@xmu.edu.cn
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HongRui Cao,
HongRui Cao
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: chr@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: chr@mail.xjtu.edu.cn
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YanYang Zi,
YanYang Zi
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: ziyy@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: ziyy@mail.xjtu.edu.cn
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ZhengJia He
ZhengJia He
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: hzj@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: hzj@mail.xjtu.edu.cn
Search for other works by this author on:
ChunLin Zhang
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: zhangclfly@stu.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: zhangclfly@stu.xjtu.edu.cn
Bing Li
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: bli@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: bli@mail.xjtu.edu.cn
BinQiang Chen
School of Physics and Mechanical &
Electrical Engineering,
e-mail: cbq@xmu.edu.cn
Electrical Engineering,
Xiamen University
,Xiamen 361005
, China
e-mail: cbq@xmu.edu.cn
HongRui Cao
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: chr@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: chr@mail.xjtu.edu.cn
YanYang Zi
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: ziyy@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: ziyy@mail.xjtu.edu.cn
ZhengJia He
State Key Laboratory for Manufacturing
Systems Engineering,
e-mail: hzj@mail.xjtu.edu.cn
Systems Engineering,
Xi'an Jiaotong University
,Xi'an 710049
, China
e-mail: hzj@mail.xjtu.edu.cn
1Corresponding author.
Contributed by the Manufacturing Engineering Division of ASME for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received October 9, 2013; final manuscript received June 1, 2014; published online August 6, 2014. Assoc. Editor: Robert Gao.
J. Manuf. Sci. Eng. Oct 2014, 136(5): 051011 (16 pages)
Published Online: August 6, 2014
Article history
Received:
October 9, 2013
Revision Received:
June 1, 2014
Citation
Zhang, C., Li, B., Chen, B., Cao, H., Zi, Y., and He, Z. (August 6, 2014). "Periodic Impulsive Fault Feature Extraction of Rotating Machinery Using Dual-Tree Rational Dilation Complex Wavelet Transform." ASME. J. Manuf. Sci. Eng. October 2014; 136(5): 051011. https://doi.org/10.1115/1.4027839
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