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Volume 144, Issue 5

May 2022

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ISSN 1087-1357

EISSN 1528-8935

In this Issue

Review Article
Research Papers
Technical Briefs

Review Article

An Extensive Review on Sustainable Developments of Dry and Near-Dry Electrical Discharge Machining Processes

Sampath Boopathi

J. Manuf. Sci. Eng. May 2022, 144(5): 050801. doi: https://doi.org/10.1115/1.4052527

Abstract

View articletitled, An Extensive Review on Sustainable Developments of Dry and Near-Dry Electrical Discharge Machining Processes

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Topics: Electrical discharge machining

Research Papers

Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation

Yancheng Zhang, Charles-André Gandin, Michel Bellet

J. Manuf. Sci. Eng. May 2022, 144(5): 051001. doi: https://doi.org/10.1115/1.4052386

Abstract

View articletitled, Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation

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Topics: Computation , Construction , Finite element analysis , Heat , Heating , Modeling , Sensors , Simulation , Temperature , Heat transfer

Influence of the Ultrasonic Vibration on System Dynamic Responses in the Multi-Ball Surface Burnishing Process

Cong Ding, Zhenyu Zhou, Zhongyu Piao, Pengzhan Mao

J. Manuf. Sci. Eng. May 2022, 144(5): 051002. doi: https://doi.org/10.1115/1.4052392

Abstract

View articletitled, Influence of the Ultrasonic Vibration on System Dynamic Responses in the Multi-Ball Surface Burnishing Process

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Topics: Alloys , Chaos theory , Friction , Surface properties , System dynamics , Vibration , Dynamic response , Time series

Interpolation and Extrapolation of Optimally Fitted Kinematic Error Model for Five-Axis Machine Tools

Le Ma, Douglas A. Bristow, Robert G. Landers

J. Manuf. Sci. Eng. May 2022, 144(5): 051003. doi: https://doi.org/10.1115/1.4052439

Abstract

View articletitled, Interpolation and Extrapolation of Optimally Fitted Kinematic Error Model for Five-Axis Machine Tools

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Topics: Errors , Interpolation , Jacobian matrices , Machine tools , Kinematics , Machinery

Investigation of Ultrasonically Welded Thermoplastic Composite Joints Using Netlike Energy Directors

Kaifeng Wang, Xue Wang, Miran Yi, Yang Li, Jingjing Li

J. Manuf. Sci. Eng. May 2022, 144(5): 051004. doi: https://doi.org/10.1115/1.4052528

Abstract

View articletitled, Investigation of Ultrasonically Welded Thermoplastic Composite Joints Using Netlike Energy Directors

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Topics: Composite materials , Fracture (Materials) , Fracture (Process) , Geometry , Ultrasonic welding , Welding , Thermoplastic composites , Shear (Mechanics) , Stress , Carbon reinforced plastics

A Tensor Voting-Based Surface Anomaly Classification Approach by Using 3D Point Cloud Data

Juan Du, Hao Yan, Tzyy-Shuh Chang, Jianjun Shi

J. Manuf. Sci. Eng. May 2022, 144(5): 051005. doi: https://doi.org/10.1115/1.4052660

Abstract

View articletitled, A Tensor Voting-Based Surface Anomaly Classification Approach by Using 3D Point Cloud Data

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Topics: Tensors

A Simulation Study on the Effect of Particle Size Distribution on the Printed Geometry in Selective Laser Melting

Vaishak Ramesh Sagar, Samuel Lorin, Johan Göhl, Johannes Quist, Klas Jareteg, Christoffer Cromvik, Andreas Mark, Fredrik Edelvik, Kristina Wärmefjord, Rikard Söderberg

J. Manuf. Sci. Eng. May 2022, 144(5): 051006. doi: https://doi.org/10.1115/1.4052705

Abstract

View articletitled, A Simulation Study on the Effect of Particle Size Distribution on the Printed Geometry in Selective Laser Melting

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Topics: Computational fluid dynamics , Geometry , Lasers , Melting , Particle size , Simulation , Structural analysis , Structural mechanics , Discrete element methods , Density

Process Monitoring in Ultrasonic Metal Welding of Lithium Batteries by Power Signals

Xinhua Shi, Lin Li, Suiran Yu, Lingxiang Yun

J. Manuf. Sci. Eng. May 2022, 144(5): 051007. doi: https://doi.org/10.1115/1.4052704

Abstract

View articletitled, Process Monitoring in Ultrasonic Metal Welding of Lithium Batteries by Power Signals

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Topics: Process monitoring , Signals , Welding , Metals

Modeling of Residual Stresses by Correlating Surface Topography in Machining of AISI 52100 Steel

Chao Liu, Yan He, Yufeng Li, Yulin Wang, Shilong Wang, Yan Wang

J. Manuf. Sci. Eng. May 2022, 144(5): 051008. doi: https://doi.org/10.1115/1.4052706

Abstract

View articletitled, Modeling of Residual Stresses by Correlating Surface Topography in Machining of AISI 52100 Steel

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Topics: Cutting , Modeling , Residual stresses , Stress , Surface topography , Temperature , Machining

Scalable Thermal Simulation of Powder Bed Fusion

Yaqi Zhang, Vadim Shapiro, Paul Witherell

J. Manuf. Sci. Eng. May 2022, 144(5): 051009. doi: https://doi.org/10.1115/1.4052156

Abstract

View articletitled, Scalable Thermal Simulation of Powder Bed Fusion

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Topics: Lasers , Simulation , Temperature

Dimensionality Reduction of High-Fidelity Machine Tool Models by Using Global Sensitivity Analysis

Johannes Ellinger, Thomas Semm, Michael F. Zaeh

J. Manuf. Sci. Eng. May 2022, 144(5): 051010. doi: https://doi.org/10.1115/1.4052710

Abstract

View articletitled, Dimensionality Reduction of High-Fidelity Machine Tool Models by Using Global Sensitivity Analysis

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Topics: Damping , Machine tools , Sensitivity analysis , Simulation , Modeling

Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient

Zunnong Ma, Cheng Luo, Yansong Zhang

J. Manuf. Sci. Eng. May 2022, 144(5): 051011. doi: https://doi.org/10.1115/1.4053924

Abstract

View articletitled, Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient

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Topics: Deformation , Finite element model , Heat flux , Welding , Simulation , Modeling , Temperature , Friction , Vibration , Heat

Multimodal Data-Driven Robot Control for Human–Robot Collaborative Assembly

Sichao Liu, Lihui Wang, Xi Vincent Wang

J. Manuf. Sci. Eng. May 2022, 144(5): 051012. doi: https://doi.org/10.1115/1.4053806

Abstract

View articletitled, Multimodal Data-Driven Robot Control for Human–Robot Collaborative Assembly

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Topics: Electroencephalography , Manufacturing , Robots , Signals

Technical Briefs

Visually Quantifiable Test Piece for Five-Axis Machine Tools Thermal Effects

Nuodi Huang, Yang Zhang, Limin Zhu, Soichi Ibaraki

J. Manuf. Sci. Eng. May 2022, 144(5): 054501. doi: https://doi.org/10.1115/1.4052388

Abstract

View articletitled, Visually Quantifiable Test Piece for Five-Axis Machine Tools Thermal Effects

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Topics: Cycles , Errors , Machine tools , Machining , Cutting

Sorting of Poly-Disperse Particle by Entrapment Using Liquid Carrier System

Ibrahim Khalil, Bashir Khoda

J. Manuf. Sci. Eng. May 2022, 144(5): 054502. doi: https://doi.org/10.1115/1.4052440

Abstract

View articletitled, Sorting of Poly-Disperse Particle by Entrapment Using Liquid Carrier System

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Topics: Particulate matter , Binders (Materials) , Polymers

B-Spline-Based Corner Smoothing Method to Decrease the Maximum Curvature of the Transition Curve

Nuodi Huang, Li Hua, Xi Huang, Yang Zhang, Limin Zhu, Dirk Biermann

J. Manuf. Sci. Eng. May 2022, 144(5): 054503. doi: https://doi.org/10.1115/1.4052708

Abstract

View articletitled, B-Spline-Based Corner Smoothing Method to Decrease the Maximum Curvature of the Transition Curve

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Topics: Approximation , B-splines , Corners (Structural elements) , Errors , Machining , Smoothing methods

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Computational Model for Hot Deformation Behavior of AA2024/SiC Composites Emphasizing the Effect of Volume Fraction and Particle Size

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ADDOPT: AN ADDITIVE MANUFACTURING OPTIMAL CONTROL FRAMEWORK DEMONSTRATED IN MINIMIZING LAYER-LEVEL THERMAL VARIANCE IN ELECTRON BEAM POWDER BED FUSION

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Review Article

An Extensive Review on Sustainable Developments of Dry and Near-Dry Electrical Discharge Machining Processes

Research Papers

Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation

Influence of the Ultrasonic Vibration on System Dynamic Responses in the Multi-Ball Surface Burnishing Process

Interpolation and Extrapolation of Optimally Fitted Kinematic Error Model for Five-Axis Machine Tools

Investigation of Ultrasonically Welded Thermoplastic Composite Joints Using Netlike Energy Directors

A Tensor Voting-Based Surface Anomaly Classification Approach by Using 3D Point Cloud Data

A Simulation Study on the Effect of Particle Size Distribution on the Printed Geometry in Selective Laser Melting

Process Monitoring in Ultrasonic Metal Welding of Lithium Batteries by Power Signals

Modeling of Residual Stresses by Correlating Surface Topography in Machining of AISI 52100 Steel

Scalable Thermal Simulation of Powder Bed Fusion

Dimensionality Reduction of High-Fidelity Machine Tool Models by Using Global Sensitivity Analysis

Prediction of the Interface Deformation of Ultrasonic Spot Welding of Multilayer Metal Foils Considering Energy Gradient

Multimodal Data-Driven Robot Control for Human–Robot Collaborative Assembly

Technical Briefs

Visually Quantifiable Test Piece for Five-Axis Machine Tools Thermal Effects

Sorting of Poly-Disperse Particle by Entrapment Using Liquid Carrier System

B-Spline-Based Corner Smoothing Method to Decrease the Maximum Curvature of the Transition Curve

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