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Journal Articles

A Novel Slurry for Atomic-Scale Polishing of Potassium Dihydrogen Phosphate Crystals

Jiang Guo, Zhe Yang, Xuewen Yu, Pengfei Zhang, Zhenzhong Wang, Nan Yu, Yebing Tian
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101008.
Paper No: MANU-24-1089
https://doi.org/10.1115/1.4066184
Published Online: August 29, 2024
View Article titled, A Novel Slurry for Atomic-Scale Polishing of Potassium Dihydrogen Phosphate Crystals
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Topics: Crystals, Polishing, Potassium, Slurries, Surface roughness, Response surface methodology, Abrasives
Journal Articles

Dry Grinding: A More Sustainable Manufacturing Process for the Production of Automotive Gears

Alessandro Fortunato, Erica Liverani, Lorenzo Cestone, Flavia Lerra, Alessandro Ascari, Hambal Iqbal, Adrian H.A. Lutey
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101003.
Paper No: MANU-24-1104
https://doi.org/10.1115/1.4066032
Published Online: August 21, 2024
View Article titled, Dry Grinding: A More Sustainable Manufacturing Process for the Production of Automotive Gears
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Topics: Gears, Grinding, Wireless power transfer, Surface roughness
Journal Articles

Effect of Interlayer Machining Interventions on the Geometric and Mechanical Properties of Wire Arc Directed Energy Deposition Parts

Asif Rashid, Akshar Kota, Denis Boing, Shreyes N. Melkote
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091004.
Paper No: MANU-24-1027
https://doi.org/10.1115/1.4065577
Published Online: June 7, 2024
View Article titled, Effect of Interlayer Machining Interventions on the Geometric and Mechanical Properties of Wire Arc Directed Energy Deposition Parts
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Topics: Machining, Mechanical properties, Surface roughness, Wire, Geometry, Grain size, Temperature, Manufacturing, Microhardness
Journal Articles

Surface Roughness Model of Ground 4H-SiC Considering Ductile and Brittle Removal

Hongyi Xiang, Haoxiang Wang, Renke Kang, Shang Gao
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071007.
Paper No: MANU-23-1619
https://doi.org/10.1115/1.4065455
Published Online: May 23, 2024
View Article titled, Surface Roughness Model of Ground 4H-SiC Considering Ductile and Brittle Removal
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Topics: Brittleness, Grinding, Semiconductor wafers, Silicon carbide, Surface roughness, Cutting, Grinding wheels
Journal Articles

Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel

Berend Denkena, Marcel Wichmann, Talash Malek, Hai Nam Nguyen, Makoto Kato, Kaito Isshiki, Ryo Koike, Yasuhiro Kakinuma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071004.
Paper No: MANU-23-1718
https://doi.org/10.1115/1.4065415
Published Online: May 21, 2024
View Article titled, Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel
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Topics: Additive manufacturing, Chain, Cutting, Digital twin, Geometry, Lasers, Machining, Milling, Production planning, Surface roughness
Journal Articles

Multi-Pass Laser Polishing of As-Built Directed Energy Deposition Surfaces

Arpan Patel, Samantha Webster, Jian Cao, Kornel Ehmann
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071002.
Paper No: MANU-23-1283
https://doi.org/10.1115/1.4065361
Published Online: May 9, 2024
View Article titled, Multi-Pass Laser Polishing of As-Built Directed Energy Deposition Surfaces
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Topics: Laser micro polishing, Lasers, Microhardness, Polishing, Surface roughness, Particulate matter, Heat, Laser beams
Journal Articles

Hole Edge Metrology and Inspection by Edge Diffractometry

Kuan Lu, ChaBum Lee
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 070905.
Paper No: MANU-24-1019
https://doi.org/10.1115/1.4065314
Published Online: April 29, 2024
View Article titled, Hole Edge Metrology and Inspection by Edge Diffractometry
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Topics: Diffraction, Diffraction patterns, Inspection, Metrology, Surface roughness, Geometry
Journal Articles

Process Optimization of Robotic Grinding to Guarantee Material Removal Accuracy and Surface Quality Simultaneously

Dingwei Li, Jixiang Yang, Han Ding
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2024, 146(5): 051005.
Paper No: MANU-23-1640
https://doi.org/10.1115/1.4064808
Published Online: March 12, 2024
View Article titled, Process Optimization of Robotic Grinding to Guarantee Material Removal Accuracy and Surface Quality Simultaneously
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Topics: Grinding, Optimization, Surface roughness, Surface quality, Robotics
Journal Articles

A Hybrid Electrochemical Magnetorheological Finishing Process for Surface Enhancement of Biomedical Implants

Atul Singh Rajput, Manas Das, Sajan Kapil
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2024, 146(5): 051004.
Paper No: MANU-23-1132
https://doi.org/10.1115/1.4064737
Published Online: March 12, 2024
View Article titled, A Hybrid Electrochemical Magnetorheological Finishing Process for Surface Enhancement of Biomedical Implants
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Topics: Finishing, Polishing, Surface roughness, Fluids, Magnetic fields, Biomaterials, Electromagnets
Journal Articles

Characterization of Tool Surface Properties Generated by Directed Energy Deposition and Subsequent Ball Burnishing

Anna Komodromos, Joshua Grodotzki, Felix Kolpak, A. Erman Tekkaya
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 040904.
Paper No: MANU-22-1420
https://doi.org/10.1115/1.4063736
Published Online: February 28, 2024
View Article titled, Characterization of Tool Surface Properties Generated by Directed Energy Deposition and Subsequent Ball Burnishing
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Topics: Additive manufacturing, Metal stamping, Pressure, Residual stresses, Surface roughness, Tool steel, Heat transfer coefficients, Friction, Temperature, Cooling
Journal Articles

An Investigation Into the Grinding Characteristics and Wear Evolution of Micro-Elastic Composite Grinding Pads

Feng-Che Tsai
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 041005.
Paper No: MANU-23-1520
https://doi.org/10.1115/1.4064627
Published Online: February 26, 2024
View Article titled, An Investigation Into the Grinding Characteristics and Wear Evolution of Micro-Elastic Composite Grinding Pads
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Topics: Grinding, Wear, Composite materials, Surface roughness
Journal Articles

A Desirability-Based Solution Search Method for Sequential Optimization of the Hot Rolling Process

Faruk Cavdar, Erdoğan Kanca
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101008.
Paper No: MANU-23-1113
https://doi.org/10.1115/1.4062787
Published Online: July 20, 2023
View Article titled, A Desirability-Based Solution Search Method for Sequential Optimization of the Hot Rolling Process
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Topics: Design, Hot rolling, Optimization, Surface roughness, Finite element model, Simulation, Dimensions, Flow (Dynamics), Finite element methods
Journal Articles

Vibration Signal-Assisted Endpoint Detection for Long-Stretch, Ultraprecision Polishing Processes

Shilan Jin, Satish Bukkapatnam, Sean Michael Hayes, Yu Ding
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2023, 145(6): 061007.
Paper No: MANU-22-1523
https://doi.org/10.1115/1.4056809
Published Online: February 20, 2023
View Article titled, Vibration Signal-Assisted Endpoint Detection for Long-Stretch, Ultraprecision Polishing Processes
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Topics: Polishing, Signals, Vibration, Surface roughness
Journal Articles

Material Removal Behavior of Ultrasonic Vibration Helical Grinding of SiC f /SiC Composites

Zhigang Dong, Haitao Zhang, Yan Bao, Feng Yang, Zhongwang Wang, Renke Kang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2023, 145(5): 051008.
Paper No: MANU-22-1387
https://doi.org/10.1115/1.4056595
Published Online: January 30, 2023
View Article titled, Material Removal Behavior of Ultrasonic Vibration Helical Grinding of SiC f /SiC Composites
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Topics: Composite materials, Fibers, Fracture (Materials), Fracture (Process), Grinding, Surface quality, Surface topography, Vibration, Surface roughness, Grinding wheels
Journal Articles

Development of Novel Low-Cost Sustainable Abrasive Flow Finishing Media From Ground Tire Rubber and Its Performance Evaluation

Irfan Ahmad Ansari, Kamal K. Kar, J. Ramkumar
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2023, 145(4): 041002.
Paper No: MANU-22-1378
https://doi.org/10.1115/1.4055963
Published Online: December 12, 2022
View Article titled, Development of Novel Low-Cost Sustainable Abrasive Flow Finishing Media From Ground Tire Rubber and Its Performance Evaluation
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Topics: Finishing, Flow (Dynamics), Rheology, Rubber, Tires, Surface roughness, Particle size, Viscosity
Includes: Supplementary data
Journal Articles

Precision Silicon Exfoliation Tool Design

Martin J. Ward, Dipankar Behera, Michael A. Cullinan
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. February 2023, 145(2): 024501.
Paper No: MANU-22-1105
https://doi.org/10.1115/1.4055320
Published Online: September 27, 2022
View Article titled, Precision Silicon Exfoliation Tool Design
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Topics: Design, Metrology, Semiconductor wafers, Silicon, Stress, Surface roughness, Errors, Nickel, Film thickness, Engineering prototypes
Journal Articles

Multiphase Flow Field Analysis and Experimental Study of Pulsating Air Jet Polishing

Lei Zhang, Chen Ding, Zhao Wang, Cheng Fan
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121014.
Paper No: MANU-22-1194
https://doi.org/10.1115/1.4055247
Published Online: September 15, 2022
View Article titled, Multiphase Flow Field Analysis and Experimental Study of Pulsating Air Jet Polishing
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Topics: Air jets, Flow (Dynamics), Particulate matter, Polishing, Pressure, Simulation, Surface roughness, Fluids, Multiphase flow
Journal Articles

Effects of Cutting Edge Radius on Surface Integrity in Machining of Nickel-Based Cast Superalloy: An In Situ Imaging Approach

Guang-Chao Nie, Xiao-Ming Zhang, Zheng-Yan Yang, Dong Zhang, José Outeiro, Hai-Gen Liu, Han Ding
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. December 2022, 144(12): 124502.
Paper No: MANU-22-1212
https://doi.org/10.1115/1.4055148
Published Online: August 25, 2022
View Article titled, Effects of Cutting Edge Radius on Surface Integrity in Machining of Nickel-Based Cast Superalloy: An In Situ Imaging Approach
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Topics: Cutting, Deformation, Imaging, Surface roughness, Superalloys, Nickel, Machining
Journal Articles

Mathematical Modeling of Material Removal and Surface Roughness in Ultrasonic-Assisted Magnetic Abrasive Flow Machining Process

Nitin Dixit, Varun Sharma, Pradeep Kumar
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121009.
Paper No: MANU-22-1245
https://doi.org/10.1115/1.4055053
Published Online: August 25, 2022
View Article titled, Mathematical Modeling of Material Removal and Surface Roughness in Ultrasonic-Assisted Magnetic Abrasive Flow Machining Process
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Topics: Abrasives, Atomic force microscopy, Cycles, Finishing, Flow (Dynamics), Machining, Magnetic fields, Modeling, Particulate matter, Steady state
Journal Articles

On the Fabrication of Defect-Free Nickel-Rich Nickel–Titanium Parts Using Laser Powder Bed Fusion

Chen Zhang, Lei Xue, Kadri C. Atli, Raymundo Arróyave, Ibrahim Karaman, Alaa Elwany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2022, 144(9): 091011.
Paper No: MANU-21-1388
https://doi.org/10.1115/1.4054935
Published Online: July 29, 2022
View Article titled, On the Fabrication of Defect-Free Nickel-Rich Nickel–Titanium Parts Using Laser Powder Bed Fusion
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Topics: Lasers, Machine learning, Manufacturing, Nickel, Nickel titanium alloys, Titanium, Surface roughness