Abstract

The use of 3D printing technology can prepare flexible and varied special-shaped complex structures while realizing resource-saving and cost reduction. For this purpose, a 316L stainless steel sample was formed by selective laser melting technology, and the quality of samples was optimized by the Box–Behnken surface response method. Taking the surface roughness Sa as the response value, a regression analysis of four parameters of selective laser melting (laser power, scanning speed, scanning spacing, and scanning strategy) was designed using design expert software. The results showed that the scanning spacing and scanning speed have the greatest influence on the surface roughness, while the laser power and scanning strategy have no significant influence on the surface roughness. Meanwhile, the established surface roughness response surface model is effective and can be used for quality optimization of 316L structural trim. When the laser power was 185 W, the scanning speed was 615 mm/s, the scanning spacing was 110 μm and concentric scanning strategy was adopted, the surface adhesion powder was less, and the minimum surface roughness Sa was 9.001 μm.

Graphical Abstract Figure
Graphical Abstract Figure
Close modal

References

1.
Zhao
,
J.
,
Dan
,
Z.
, and
Sun
,
Z.
,
2023
, “
Research Progress in Stress Corrosion of Additively Manufactured 316L Stainless Steels
,”
J. Mater. Eng.
,
51
(
05
), pp.
1
13
.
2.
Yang
,
Q.
,
Gao
,
S.
, and
Ceng
,
P.
,
2023
, “
Current Research Status of Additive Manufacturing of 316L Stainless Steel Powder for Nuclear Power
,”
J. Netscape Form. Eng.
,
15
(
05
), pp.
209
219
.
3.
Lu
,
C.
,
Chen
,
X.
, and
Gong
,
M.
,
2021
, “
Research on Manufacturing Technology of Super Large-Scale 3D Printing Landscape Bridge
,”
Constr. Technol.
,
50
(
21
), pp.
68
71
.
4.
Wang
,
Y.
, and
Zhou
,
X.
,
2021
, “
Research Front and Trend of Specific Laser Additive Manufacturing Techniques
,”
Laser Technol.
,
45
(
04
), pp.
475
484
.
5.
Liang
,
D.
,
2022
, “
Multi-scale Simulation and Process Optimization of Selective Laser Melting of Thin-Walled Parts
,” Yanshan University.
6.
Zeng
,
S.
,
Wu
,
Q.
, and
Ye
,
J.
,
2022
, “
Mechanical Properties of 316L Stainless Steel Porous Structure Formed by Selective Laser Melting
,”
Infrared Laser Eng.
,
49
(
08
), pp.
67
75
. CNKI:SUN:HWYJ.0.2020-08-008
7.
Zhang
,
C.
,
2022
, “
Research on 3D-Printing Forming Process and Mechanism of 316L Stainless Steel Limit Overhanging Structure
,” Shandong University.
8.
Pinelopi
,
K.
,
Craig
,
B.
, and
Leroy
,
G.
,
2022
, “
Numerical Simulation and Evaluation of the World's First Metal Additively Manufactured Bridge
,”
Structures
,
42
, pp.
405
416
.
9.
He
,
F.
,
Li
,
B.
, and
Fu
,
B.
,
2019
, “
Discussion on 3D Printing Technology and Its Application in Highway Bridges
,”
Highway
,
64
(
02
), pp.
105
109
.
10.
Wu
,
W.
,
Yang
,
Y.
, and
Mao
,
X.
,
2016
, “
Analysis of Precision Optimization Process for Selective Laser Melting Additive Manufacturing of Metal Parts
,”
Cast. Technol.
,
37
(
12
), pp.
2636
2640
. CNKI:SUN:ZZJS.0.2016-12-038
11.
Shang
,
Y.
,
2017
,
Microstructural and Property Control of Medical Titanium Alloy Based on Selective Laser Melting Forming
,
Beijing University of Technology
,
Beijing, China
.
12.
Zhu
,
X.
,
Xie
,
S.
, and
Dong
,
C.
,
2023
, “
Numerical Simulation of Mechanical Behavior for Dimpled Heat Exchange Tube Extrusion Forming Based on Response Surface Method
,”
Forg. Stamping Technol.
,
48
(
04
), pp.
110
120
.
13.
Deng
,
C.
,
Guo
,
Y.
, and
Chu
,
Q.
,
2021
, “
Study on Selective Laser Melting of AlMgScZr Based on Response Surface Optimization Methodology
,”
Mater. Res. Appl.
,
15
(
03
), pp.
210
219
.
14.
Hu
,
Z.
,
Liu
,
S.
, and
Xi
,
M.
,
2022
, “
Optimization of Automotive Steering Joint Mold Structure Based on Orthogonal Experiment and Response Surface Method
,”
Forg. Technol.
,
47
(
8
), pp.
178
184
.
15.
Wang
,
Y.
, and
Wang
,
C.
,
2005
, “
Theory and Application of Response Surface Methodology
,”
J. Cent. Univ. Nation.
,
14
(
3
), pp.
236
240
.
16.
Al-Alimi
,
S.
,
Shamsudin
,
S.
,
Yusuf
,
N. K.
,
Lajis
,
M. A.
,
Zhou
,
W.
,
Didane
,
D. H.
,
Sadeq
,
S.
,
Saif
,
Y.
,
Wahib
,
A.
, and
Harun
,
Z.
,
2022
, “
Recycling Aluminium AA6061 Chips With Reinforced Boron Carbide (B4C) and Zirconia (ZrO2) Particles Via Hot Extrusion
,”
Metals
,
12
(
8
), p.
1329
.
17.
Zhou
,
W.
,
Cao
,
Z.
, and
Li
,
X.
,
2022
, “
Research on Surface Roughness and Parameter Optimization of TC32 Titanium Alloy High-Speed Milling Process Based on Response Surface Method
,”
Tool Eng.
,
56
(
12
), pp.
43
47
.
18.
Liu
,
Q.
,
Yuan
,
M.
, and
Hua
,
M.
,
2022
, “
Evolution Law of Single Pass Molten Pool Geometry of 316L Stainless Steel in Selective Laser Melting
,”
J. Netscape Form. Eng.
,
15
(
01
), pp.
128
136
.
19.
Zhu
,
C.
, and
Qiu
,
B.
,
2023
, “
Effect of Scanning Characteristic Parameters on Surface Morphology of Selective Laser Melting 316L
,”
Trans. China Weld. Inst.
,
44
(
03
), pp.
114
135
.
20.
Lv
,
J.
,
Jia
,
C.
, and
Yang
,
J.
,
2023
, “
Effect of Laser Energy Density on Forming Quality of Selective Laser Melting
,”
Hot Work. Technol.
,
47
(
20
), pp.
156
159
.
21.
Zhao
,
X.
,
He
,
K.
, and
Li
,
H.
,
2023
, “
Microstructure of Selective Laser Melting Parts Under Different Scanning Strategies
,”
Aeronaut. Manuf. Technol.
,
62
(
Z1
), pp.
64
71
.
22.
Bian
,
P.
,
Xu
,
K.
, and
Yi
,
E.
,
2023
, “
Effect of Scanning Strategy on Thermodynamics Evolution of Selective Laser Melting
,”
Laser Optoelectron. Prog.
,
60
(
09
), pp.
293
301
.
23.
Liu
,
J.
,
Zhu
,
H.
, and
Hu
,
Z.
,
2023
, “
Control of Elevated Edge in Selective Laser Melt Moldin
,”
Chin. J. Lasers
,
44
(
12
), pp.
103
111
.
You do not currently have access to this content.