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Journal Articles

The Use of Nonlinear Guided-Wave Features for Detection and Assessment of Intermetallic Compounds Within Dissimilar Joints—An Experimental Investigation

Mirna Mansour, Mohammad Ali Fakih, Samir Mustapha, Paweł Malinowski, Fadi Al-Badour
Journal: Journal of Nondestructive Evaluation, Diagnostics and Prognostics of Engineering Systems
Publisher: ASME
Article Type: Research Papers
ASME J Nondestructive Evaluation. February 2025, 8(1): 011007.
Paper No: NDE-24-1021
https://doi.org/10.1115/1.4065966
Published Online: September 2, 2024
View Article titled, The Use of Nonlinear Guided-Wave Features for Detection and Assessment of Intermetallic Compounds Within Dissimilar Joints—An Experimental Investigation
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Topics: Aluminum, Excitation, Intermetallic compounds, Steel, Waves, Signals, Acoustics, Welding
Proceedings Papers

Is Expensive More Environment Friendly? Comparative LCA of Three Home Appliances

M. Mobeen Shaukat, Hammad Masood, Neçar Merah, Fadi Al-Badour
Proc. ASME. IDETC-CIE2021, Volume 5: 26th Design for Manufacturing and the Life Cycle Conference (DFMLC), V005T05A023, August 17–19, 2021
Publisher: American Society of Mechanical Engineers
Paper No: DETC2021-71249
https://doi.org/10.1115/DETC2021-71249
View Paper titled, Is Expensive More Environment Friendly? Comparative LCA of Three Home Appliances
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Topics: Cycles, Design, Developing nations, Energy consumption, Energy efficiency, Iron, Life cycle assessment, Manufacturing, Product design, Sustainability
Proceedings Papers

Friction Stir Diffusion Bonding of Magnesium Alloy ZK 60 to Steel

Fadi Al-Badour, Abdulrahman Alghamdi, Akeem Y. Adesina, Rami K. Suleiman, Neçar Merah
Proc. ASME. MSEC2021, Volume 2: Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability, V002T06A003, June 21–25, 2021
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2021-60179
https://doi.org/10.1115/MSEC2021-60179
View Paper titled, Friction Stir Diffusion Bonding of Magnesium Alloy ZK 60 to Steel
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Topics: Diffusion bonding (Metals), Friction, Magnesium alloys, Steel, Welding
Journal Articles

Finite Element Modeling of Hybrid Friction Diffusion Welding of Tube–Tubesheet Joints

Fadi Al-Badour
Journal: Journal of Pressure Vessel Technology
Publisher: ASME
Article Type: Research-Article
J. Pressure Vessel Technol. February 2021, 143(1): 011506.
Paper No: PVT-19-1200
https://doi.org/10.1115/1.4047875
Published Online: August 17, 2020
View Article titled, Finite Element Modeling of Hybrid Friction Diffusion Welding of Tube–Tubesheet Joints
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Topics: Deformation, Diffusion bonding (Metals), Finite element analysis, Friction, Modeling, Stress, Temperature, Welding, ASTM International
Proceedings Papers

Crack Repair Using Hybrid Additive Manufacturing and Friction Stir Processing

Fadi Al-Badour, Ibrahim H. Zainelabdeen, Rami K. Suleiman, Akeem Adesina
Proc. ASME. PVP2019, Volume 6A: Materials and Fabrication, V06AT06A004, July 14–19, 2019
Publisher: American Society of Mechanical Engineers
Paper No: PVP2019-93688
https://doi.org/10.1115/PVP2019-93688
View Paper titled, Crack Repair Using Hybrid Additive Manufacturing and Friction Stir Processing
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Topics: Additive manufacturing, Fracture (Materials), Friction, Maintenance, Microhardness, Welding, Aerospace industry, Aluminum alloys, Base metals, High-pressure vessels
Proceedings Papers

Finite Element Modeling of Hybrid Friction Diffusion Welding of Tube-Tubesheet Joints

Fadi Al-Badour
Proc. ASME. PVP2019, Volume 6B: Materials and Fabrication, V06BT06A057, July 14–19, 2019
Publisher: American Society of Mechanical Engineers
Paper No: PVP2019-93484
https://doi.org/10.1115/PVP2019-93484
View Paper titled, Finite Element Modeling of Hybrid Friction Diffusion Welding of Tube-Tubesheet Joints
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Topics: Diffusion bonding (Metals), Finite element analysis, Friction, Heat exchangers, Modeling
Proceedings Papers

Effect of Welding Parameters on Temperature Distribution During Friction Stir Spot Welding of Commercial Pure Copper Lap Joint

Ahmed Mahgoub, Abdelaziz Bazoune, Fadi Al-Badour, Necar Merah, Abdelrahman Shuaib
Proc. ASME. MSEC2018, Volume 4: Processes, V004T03A039, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6577
https://doi.org/10.1115/MSEC2018-6577
View Paper titled, Effect of Welding Parameters on Temperature Distribution During Friction Stir Spot Welding of Commercial Pure Copper Lap Joint
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Topics: Copper, Friction, Temperature distribution, Welding, Temperature, Errors, Finite element model, Deformation, Engineering simulation, Flow (Dynamics)
Proceedings Papers

Optimizing Process Conditions in Friction Stir-Diffusion Lap Welding of Aluminum Alloy With Cold Rolled Steel

Fadi Al-Badour, Necar Merah, Omer Mohamed, Abdelaziz Bazoune, Abdelrahman Shuaib
Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A046, June 18–22, 2018
Publisher: American Society of Mechanical Engineers
Paper No: MSEC2018-6711
https://doi.org/10.1115/MSEC2018-6711
View Paper titled, Optimizing Process Conditions in Friction Stir-Diffusion Lap Welding of Aluminum Alloy With Cold Rolled Steel
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Topics: Aluminum alloys, Diffusion (Physics), Friction, Steel, Welding, Cladding systems (Building), Diffusion bonding (Metals), Knudsen number, Shear (Mechanics), Stiffness
Proceedings Papers

Tube Expansion and Hybrid Friction Diffusion Bonding of Cu-Ni and ASTM A516 G70 Tube-to-Tubesheet Joints

Abdulellah Hbbani, Fadi Al-Badour, Abdelaziz Bazoune
Proc. ASME. PVP2017, Volume 6B: Materials and Fabrication, V06BT06A028, July 16–20, 2017
Publisher: American Society of Mechanical Engineers
Paper No: PVP2017-66064
https://doi.org/10.1115/PVP2017-66064
View Paper titled, Tube Expansion and Hybrid Friction Diffusion Bonding of Cu-Ni and ASTM A516 G70 Tube-to-Tubesheet Joints
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Topics: ASTM International, Diffusion bonding (Metals), Friction, Copper, Heat exchangers, Nickel, Steel, Optical microscopy, Petrochemicals, Rollers
Proceedings Papers

On-Line Condition Monitoring of Friction Stir Spot Welding Tool Using Vibration Measurements

Fadi Al-Badour, Ahmed Mahgoub, Abdelaziz Bazoune, Abdelrahman Shuaib, Necar Merah
Proc. ASME. PVP2017, Volume 6A: Materials and Fabrication, V06AT06A023, July 16–20, 2017
Publisher: American Society of Mechanical Engineers
Paper No: PVP2017-65940
https://doi.org/10.1115/PVP2017-65940
View Paper titled, On-Line Condition Monitoring of Friction Stir Spot Welding Tool Using Vibration Measurements
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Topics: Condition monitoring, Friction, Vibration measurement, Welding, Fracture (Process), Vibration, Acoustic emissions, Corrective actions, Machinery, Machining
Proceedings Papers

Friction Stir Seal Welding (FSSW) Tube-Tubesheet Joints Made of Steel

Abdel Rahman Shuaib, Fadi Al-Badour, Nesar Merah
Proc. ASME. PVP2015, Volume 6B: Materials and Fabrication, V06BT06A005, July 19–23, 2015
Publisher: American Society of Mechanical Engineers
Paper No: PVP2015-45550
https://doi.org/10.1115/PVP2015-45550
View Paper titled, Friction Stir Seal Welding (FSSW) Tube-Tubesheet Joints Made of Steel
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Topics: Friction, Steel, Welding, ASTM International, Welded joints, Carbon steel, Position control, Rollers, Tungsten, Water
Proceedings Papers

Experimental Evaluation of Wear Features of W-25%Re Pin Tool Used in Friction Stir Welding Mild Steel

Zafar Iqbal, Abdel Rahman Shuaib, Fadi Al-Badour, Nesar Merah, Abdelaziz Bazoune
Proc. ASME. IMECE2014, Volume 2B: Advanced Manufacturing, V02BT02A010, November 14–20, 2014
Publisher: American Society of Mechanical Engineers
Paper No: IMECE2014-38916
https://doi.org/10.1115/IMECE2014-38916
View Paper titled, Experimental Evaluation of Wear Features of W-25%Re Pin Tool Used in Friction Stir Welding Mild Steel
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Topics: Friction, Steel, Wear, Welding, Heat, Butt welding, Grain size, Phase transitions, Thermomechanics, Torque
Proceedings Papers

New Approach for the Indirect Detection of Blade-to-Stator Rubbing in Turbo-Machinery Using Wavelet Techniques

Fadi Al-Badour, Lahouari Cheded, M. Sunar
Proc. ASME. ESDA2014, Volume 2: Dynamics, Vibration and Control; Energy; Fluids Engineering; Micro and Nano Manufacturing, V002T07A008, July 25–27, 2014
Publisher: American Society of Mechanical Engineers
Paper No: ESDA2014-20072
https://doi.org/10.1115/ESDA2014-20072
View Paper titled, New Approach for the Indirect Detection of Blade-to-Stator Rubbing in Turbo-Machinery Using Wavelet Techniques
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Topics: Blades, Stators, Turbomachinery, Wavelets, Vibration, Flaw detection, Machinery, Condition monitoring, Fourier transforms, Signal processing