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Journal Articles

Simulating Thermoelectric Effect and Its Impact on Asymmetric Weld Nugget Growth in Aluminum Resistance Spot Welding

Lin Deng, YongBing Li, Wayne Cai, Amberlee S. Haselhuhn, Blair E. Carlson

J. Manuf. Sci. Eng. September 2020, 142(9): 091001.

Paper No: MANU-20-1078

DOI: https://doi.org/10.1115/1.4047243

Published Online: June 4, 2020

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Topics: Electrodes, Simulation, Temperature, Thermoelectricity, Welding, Modeling, Heat, Finite element analysis, Aluminum

Proceedings Papers

Significance of Workpiece Conductivity on Resistance Spot Welding Process Map

Xin Wu, Jingtao Du, Wayne Cai

Proc. ASME. MSEC2019, Volume 2: Processes; Materials, V002T03A085, June 10–14, 2019

Paper No: MSEC2019-2958

DOI: https://doi.org/10.1115/MSEC2019-2958

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Topics: Electrical conductivity, Thermal conductivity, Welding, Metals, Copper, Steel, Electrodes, Heat, Melting, Steady state

Journal Articles

A State-of-the-Art Review on Solid-State Metal Joining

Wayne Cai, Glenn Daehn, Anupam Vivek, Jingjing Li, Haris Khan, Rajiv S. Mishra, Mageshwari Komarasamy

J. Manuf. Sci. Eng. March 2019, 141(3): 031012.

Paper No: MANU-18-1431

DOI: https://doi.org/10.1115/1.4041182

Published Online: January 29, 2019

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Topics: Joining, Metals, Welding, Bonding, Temperature, Modeling, Welded joints, Friction, Diffusion bonding (Metals)

Proceedings Papers

Joint Formation in Multi-Layered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Ying Luo, S. Jack Hu, Elijah Kannatey-Asibu, Haseung Chung, Wayne Cai, Teresa Rinker, Jeffrey Abell

Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A034, June 18–22, 2018

Paper No: MSEC2018-6328

DOI: https://doi.org/10.1115/MSEC2018-6328

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Topics: Ultrasonic welding, Bonding, Robustness, Electrodes, Joining, Lithium-ion batteries, Welding

Proceedings Papers

A State-of-the-Art Review on Solid-State Metal Joining

Wayne Cai, Glenn Daehn, Anupam Vivek, Jingjing Li, Haris Khan, Rajiv Mishra, Mageshwari Komarasamy

Proc. ASME. MSEC2018, Volume 2: Materials; Joint MSEC-NAMRC-Manufacturing USA, V002T04A044, June 18–22, 2018

Paper No: MSEC2018-6683

DOI: https://doi.org/10.1115/MSEC2018-6683

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Topics: Joining, Metals, Welding, Bonding, Diffusion (Physics), Friction, Friction welding, Heat, Modeling, Nondestructive evaluation

Journal Articles

Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Ying Luo, Haseung Chung, Wayne Cai, Teresa Rinker, S. Jack Hu, Elijah Kannatey-Asibu, Jeffrey Abell

J. Manuf. Sci. Eng. November 2018, 140(11): 111003.

Paper No: MANU-18-1419

DOI: https://doi.org/10.1115/1.4040878

Published Online: July 31, 2018

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Topics: Bonding, Temperature, Ultrasonic welding, Welding, Joining, Shear (Mechanics), Coatings, Robustness

eBook Chapter

Introduction

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch1

ISBN: 9780791861257

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Topics: Automotive batteries, Batteries, Electric vehicles, Electrodes, Joining, Laser welding, Lithium-ion batteries, Manufacturing, Ultrasonic welding, Welding

eBook Chapter

Defining Joint Quality Using Weld Attributes

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch2

ISBN: 9780791861257

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Topics: Batteries, Copper, Hybrid electric vehicles, Joining, Laser welding, Lithium-ion batteries, Manufacturing, Metals, Microscopy, Optical microscopy

eBook Chapter

Welding Mechanism and Failure of Ultrasonic Welds

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch3

ISBN: 9780791861257

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Topics: Failure, Ultrasonic welding, Welding

eBook Chapter

Transient Temperature and Heat Flux Measurement Using Thin-Film Microsensors

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch4

ISBN: 9780791861257

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Topics: Heat flux, Microsensors, Temperature, Thin films, Transients (Dynamics)

eBook Chapter

Motion Analysis for Multilayer Sheets

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch5

ISBN: 9780791861257

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Topics: Density, Design, Displacement, Geometry, Joining, Lithium-ion batteries, Manufacturing, Metals, Sheet metal, Ultrasonic welding

eBook Chapter

Coupled Thermo-Mechanical Simulation

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch6

ISBN: 9780791861257

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Topics: Simulation, Thermomechanics

eBook Chapter

Microstructure Evolution and Physics-Based Modeling

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch7

ISBN: 9780791861257

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Topics: Acoustics, Constitutive equations, Deformation, Energy consumption, Finite element model, Heat, Low temperature, Mechanical properties, Metals, Modeling

eBook Chapter

Process Monitoring Using Online Sensor Signals

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch8

ISBN: 9780791861257

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Topics: Process monitoring, Sensors, Signals

eBook Chapter

Fundamental Dynamics of Ultrasonic Welding

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch10

ISBN: 9780791861257

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Topics: Dynamics (Mechanics), Ultrasonic welding

eBook Chapter

Dynamics and Vibrations of Battery Tabs under Ultrasonic Welding

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch11

ISBN: 9780791861257

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Topics: Batteries, Dynamics (Mechanics), Ultrasonic welding, Vibration

eBook Chapter

Concluding Remarks and Future Work

Book: Ultrasonic Welding of Lithium-Ion Batteries

Publisher: ASME Press

Published: 2017

DOI: https://doi.org/10.1115/1.861257_ch12

ISBN: 9780791861257

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Topics: Batteries, Bonding, Deformation, Dynamics (Mechanics), Electric vehicles, Energy dissipation, Fracture (Materials), Joining, Lithium-ion batteries, Manufacturing

Journal Articles

Performance Prediction for Ultrasonically Welded Dissimilar Materials Joints

Liang Xi, Mihaela Banu, S. Jack Hu, Wayne Cai, Jeffrey Abell

J. Manuf. Sci. Eng. January 2017, 139(1): 011008.

Paper No: MANU-15-1499

DOI: https://doi.org/10.1115/1.4033692

Published Online: August 10, 2016

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Topics: Finite element model, Shear (Mechanics), Ultrasonic welding, Welded joints, Welding, Fracture (Materials), Fracture (Process), Displacement, Simulation, Aluminum

Proceedings Papers

Modeling of Fracture Behaviours of Ultrasonically Welded Cu-Cu Joints Under Different Loading Conditions

Liang Xi, Mihaela Banu, S. Jack Hu, Wayne Cai, Teresa Rinker

Proc. ASME. IMECE2015, Volume 2B: Advanced Manufacturing, V02BT02A040, November 13–19, 2015

Paper No: IMECE2015-53407

DOI: https://doi.org/10.1115/IMECE2015-53407

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Topics: Fracture (Materials), Fracture (Process), Modeling, Copper, Batteries, Failure, Aluminum, Electric vehicles, Electrodes, Failure mechanisms

Journal Articles

Dynamic Stress Analysis of Battery Tabs Under Ultrasonic Welding

Bongsu Kang, Wayne Cai, Chin-An Tan

J. Manuf. Sci. Eng. August 2014, 136(4): 041011.

Paper No: MANU-13-1341

DOI: https://doi.org/10.1115/1.4026990

Published Online: May 21, 2014

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Topics: Batteries, Excitation, Stress, Ultrasonic welding, Vibration, Welding, Aluminum, Boundary-value problems, Copper

Journal citation

NARROW

Simulating Thermoelectric Effect and Its Impact on Asymmetric Weld Nugget Growth in Aluminum Resistance Spot Welding

Significance of Workpiece Conductivity on Resistance Spot Welding Process Map

A State-of-the-Art Review on Solid-State Metal Joining

Joint Formation in Multi-Layered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

A State-of-the-Art Review on Solid-State Metal Joining

Joint Formation in Multilayered Ultrasonic Welding of Ni-Coated Cu and the Effect of Preheating

Introduction

Defining Joint Quality Using Weld Attributes

Welding Mechanism and Failure of Ultrasonic Welds

Transient Temperature and Heat Flux Measurement Using Thin-Film Microsensors

Motion Analysis for Multilayer Sheets

Coupled Thermo-Mechanical Simulation

Microstructure Evolution and Physics-Based Modeling

Process Monitoring Using Online Sensor Signals

Fundamental Dynamics of Ultrasonic Welding

Dynamics and Vibrations of Battery Tabs under Ultrasonic Welding

Concluding Remarks and Future Work

Performance Prediction for Ultrasonically Welded Dissimilar Materials Joints

Modeling of Fracture Behaviours of Ultrasonically Welded Cu-Cu Joints Under Different Loading Conditions

Dynamic Stress Analysis of Battery Tabs Under Ultrasonic Welding

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